Monday, February 17, 2014

Doing the first lay up

What's a lay up, you ask (other than an easy basketball shot)?  It is where you take all the timbers in one plane of a timber frame structure and you stack them all precisely the way they will be in the finished building.  The joints are then scribed precisely from one timber to the other so that everything (in theory) fits together just right.  We are being forced to use this much more exacting method by the fact that our timbers have not dried completely true - they have twisted and bowed enough that we can't "persuade" them back to true.  On the upside, we're learning a lot more about the craft of timber framing!

We're using the slab for the work since it is conveniently level and snow/mud free.  This weekend we managed to get the timbers stacked to this point:

First bent mostly stacked

That may not seem like much of an accomplishment, but it takes a lot to get these large pieces of wood precisely placed!  We have to level each timber, make sure it is precisely where it needs to be in relation to the rest of the frame (square to within 1/16") and then transfer all the dimensions at all the joints.  It is a very slow process involving a lot of measuring, slight movements and more measuring until everything is just right.

This morning we got the rafters placed more precisely (in the above picture the one rafter was only very roughly placed).  We also finished scribing some of the joints that we didn't get to on Sunday.  In the morning, we hope to final place the rafters and finish the scribing on this bent.  Then we will either move on to the next bent and eventually scribe the whole frame, or we will stop and do the joinery in this bent to make sure we've done the scribing correctly.  :D  Either way, it feels really good to finally be working on the house again!

Stay tuned because we now have to get a goat shed (or two) built before the end of May.  We needed another project, right?  We have some fun ideas for that structure that should help it go up faster and also make it pretty inexpensive.  Have to see if it works out that way though!

Sunday, February 9, 2014

Critters are coming!

Well, we had another opportunity fall in our laps with all the future challenges that will surely entail.  Some friends of ours are wanting to move to town from the country and needed to find a new home for their animals.  They asked if we would want them, so we went to see them a couple of weeks ago.  Here is what we saw:

A very pregnant la mancha (goat) doe

A tiny Shetland sheep

A full blood la mancha (goat) buck

10 chickens
 
The doe will have her babies any day now and we've agreed to take them also.  Our friends are going to keep them until May when we move back to the farm.  At that point, we will have somewhere between 2 and 4 goats, one of which should produce a gallon-ish of milk a day, a sheep and 10 chickens.  The farm is going to get a lot more farm like it appears.

The upside of this arrangement is clear - these are all very healthy animals that will provide us with meat, milk, pasture mowing and eggs for many years to come.  The downside is equally clear.  They require daily care (which I'm looking forward to) and we now have to build a place for them to stay.  We have some ideas for the future goat and chicken house(s), so stay tuned to see how that works out.

Another chapter in our crazy lives. 

Saturday, February 8, 2014

Winter fun at the farm

For those who live close by, you know that we had a 10ish inch snow fall this week.  That means only one thing to this family - time to sled!  Thursday, Jeremy and the kids went to the farm and prepared the sled track and today several friends came over to test it out.  Great fun was had by all!

Caravan sledding down the hill


Meanwhile, I was representing the Lawrence Food Garden Tour at the Kaw Valley Seed Fair.  The seed fair is a wonderful event and I've been lucky enough to be part of it for the last several years.  The turnout was awesome, despite the snow, and I ran into lots of people I haven't seen in a while.  All in all, a very fun way to spend a Saturday!

LFGT table

Friday, January 24, 2014

Wood is moved, at last

Jeremy spent most of last week moving the wood up the hill and to the waiting, leveled pallets.  It took all week, but he got everything except the large beams moved, stacked, and stickered.  On Sunday, we went out to stack the last of the beams.

The beams stacked and stickered



Once we had them all ready to go, we used some of the old greenhouse plastic to wrap them up to dry out.  The wood is beautiful and we can't wait to get back to joinery!

Wrapping up the wrapping up!

Saturday, January 11, 2014

The last of the wood, we hope...

This is how our lives work...opportunity knocks on the door and says "this is going to be great!".  We go for it and then opportunity adds all the conditions and problems.  This iteration of opportunity knocking went something like this:

Our sawmiller in Colorado, Joel, wanted a semi load of insulated garage door sections from where I work.  Conveniently enough, he also had all of the logs milled that we had dropped off when we went to Colorado last.  Hmmm....opportunity said, "You could load the lumber on the trailer and just pay for the back haul and save all that time driving to Colorado!"  Given that there were at least 3 trips worth of lumber waiting for us, this sounded like a great deal, so we made the necessary arrangements.

The semi was originally scheduled to arrive Friday afternoon and we prepared accordingly.  Then we got word on Thursday that the unload and reload in Colorado had taken longer than planned by quite a bit (I have no details about that end of the story, but given what happened on our end I think I can piece it together).  The delivery was moved to Saturday morning between 8:00-9:00AM.  Perfect.  We got an extra day to plan, the weather was predicted to be better and more people were able to come help out.  We start thinking that this is all working out pretty well!

On Thursday afternoon, Jeremy and I scavenged some long pallets from work to stack the wood on.  Friday afternoon, Jeremy and some friends set them up and leveled them behind our shed.

Saturday, we're at the farm about 7:30AM cutting stickers to be able to stack the wood up as we unload it by the house site so that we don't have to touch it again until we're ready to build with it.  We also utilized our volunteers (aka Amazing friends that we wouldn't know what to do without) to move a piece of the old greenhouse plastic up to the top of the hill so that we could cover up the stacks of lumber for the winter.  We were ready to go at 9:00 when the truck arrived.

Semi making its way up the drive

 
Everything is ready to go at the top of the hill


All is well with the world as the truck makes its way slowly up the driveway.  Then it gets to the bend, the icy bend, and the trailer slips off the road and the tires start spinning.  Crap. 

Semi is off the driveway


The driver explains how he doesn't think chains would be helpful and that he thinks he can back it back down the drive for another try.  He starts up, gets going and slides farther off the road.  He also managed to back the back of the trailer into the ditch on the passenger side.  At this point, he can't go anywhere because the trailer foot is high centered on our (frozen) driveway.  Double crap.

Semi is farther off the drive.  Note the location of the back trailer wheels, the high point under the trailer foot and the general air of "oh crap" felt by all. 

After much debate and some miscellaneous efforts to get traction for the semi, we start unloading the wood.  The theory is that with the trailer being lighter, it will be easier to unstick the trailer foot.  We moved 3 pallets down from the top of the hill that we hadn't used and set them up on the high side of the ditch.  About this time, the sun had come out and started melting the remaining snow and ice.  This made our ditch a mud pit that was wicked slippery.  First, we unloaded a stack of 1.75" thick boards into our trailer.  This wasn't as bad since our truck and trailer were on the drive and we could pull boards from the driveway side of the semi.

Jeremy, Daniel, Doug and I carry boards from the big trailer to our trailer.  The kids and Robyn hand boards out to us from inside the trailer.


Then we unloaded a BUNCH of 1" boards onto the first pallet on the uphill side of the ditch (in case the semi needed the grassy downhill side to get out).  Then came the first round of timbers.  Getting these out of the trailer was the amazing work of our friend Daniel.  He drug them to the back of the trailer and pushed them out as Jeremy, Robyn, I and Doug positioned ourselves under it so that it would rest on our shoulders to be carried to the waiting pallet.  Here is where another friend (Doug) saved the day.  He brought a pile of pit fines (which is a very find gravel mixed with limestone powder).  After the first timber, Jeremy slipped and fell in the mud.  No good.  So we shoveled some steps in the ditch bank and spread the pit fines on it.  Woot!  Traction!  The rest of the timbers were unloaded with nothing more eventful that exhausted people.

2 stacks of wood unloaded by the side of our ditch.  Note the white pit fines next to the pile for traction.


Unfortunately, this left us with 2 stacks of wood in the trailer and a still stuck semi.  Thinking that the lighter trailer might be more amenable to moving, we made another attempt to pull the trailer out of the ditch with the semi.  No dice.  Time to call for help!  We paid a visit to our amazing neighbors, the Jameson's, who happen to own a very large tractor.  I pleaded our case and they very graciously came to our rescue.  With their tractor chained to the semi in front, we were able to pull the trailer out of the ditch.  Then it was just a matter of pulling the whole rig down the drive until the semi wheels were also on gravel (instead of the newly created mud pit that was our north field). 

Jeremy holding the chains for the tractor.


With that accomplished, the driver was able to back the trailer all the way down to the bottom of the drive where we unloaded the last of the wood.  Our neighbor's son, Landon was incredible - he not only brought the tractor and expertly operated it, he helped with the unload!  We'd have been sunk without him.  We can't say enough good things about our neighbors! 

The other 2 stacks.  Note the deep ruts - that was the mostly unloaded trailer.  It was lovely to slog around it.


Now for the moment of truth - could the semi pull out through the mud and back onto the road?

Jeremy, Chris (the semi driver) and Landon (our neighbor) in front of the semi after it successfully pulled out onto the road (note the tractor waiting to assist if needed).


Victory!  Kinda.  Now we come back to the moral of the opportunity story.  We did manage to get all the lumber to Kansas for about the same as what we would have paid in gas (even including the extra time we have to pay for because the semi was at our place an extra 4 hours).  However, we now have several tons of wood scattered around the property and none of it is a)where its supposed to be nor b)stickered appropriately to be able to stay where it is.  We will be moving all of this wood again and stacking it correctly over the next week or two.  Why move something once when 3 times will do? 

On the upside, this should be enough to complete the house and a potential future addition (or another outbuilding).  In the course of moving every board, I can also say with certainty that there is beautiful lumber here.  We shouldn't need to haul any more for a very long time.  At least until opportunity knocks again...

Sunday, November 17, 2013

Prepping for Winter

Sorry for the long silence on the blog.  We have been busy both with the farm and the rest of our lives.  Here are some quick updates on what is happening:

- We decided to get an apartment for the winter rather than stay in the RV.
- We moved for the second time in 6 months...
- We built and installed an in-ground battery box for our batteries.  This should enable them to perform at a higher efficiency due to having a more stable temperature.  It also frees up a lot of floor space in the shed!

Coming up, we will be repairing and re-affixing the plastic over the hoop house, completing the re-hook up of the inverter/solar array now that the batteries are moved and winterizing the RV.  After those are complete, we will return to working on the joinery for the cabin. 

The blog may be quiet, but we're still going!

Saturday, October 19, 2013

Updates

It has been a while since we posted anything, so there's a lot to catch up!  First of all, the foundation for the cabin is finished!  The contractor did an excellent job on it and he's moving on to the septic and water line now. 


Slab with gravel, plumbing and vapor barrier

Crew leveling the concrete

Finished slab

Catherine enjoying her new skating rink (for now)

The timber framing has had a setback, however.  The timbers we have didn't cure 100% true.  We are going to have to individually scribe the joints which will take a bit longer to do.  That process is ongoing and we hope to be back to doing actual joinery soon.  It does mean that we will not be ready to raise the frame before next spring though.  :-(

The weather has been getting steadily colder (not surprising - it is October now) and we've noticed.  This past summer a family of wasps built nests in the heater, so we haven't been able to turn it on yet.  That has led to some additional clothing being worn around the house...

Catherine ready for bed

Jacob bundled and protesting.

The first frost has also brought our attention around to the projects that really need to be taken care of before real winter sets in.  The immediate rush is to preserve the last of the summer garden produce.  We didn't have much variety this year, but we do have a tremendous amount of peppers!  We already made a round of home made tabasco sauce that turned out really well.  Now we're moving on to dried peppers which brings us to the next bit of exciting news...


We now own a solar oven!  It's been on our list for quite some time and we finally did it.  We have so far cooked some delicious chicken stew in it and baked some rolls.  We're going to try using it to dehydrate our peppers for crushed pepper flakes next.  It works like a champ and is super easy to use.  We're looking forward to lots more carbon free and delicious meals!  

On the gardening front, we planted about 150 cloves of garlic and 25 clumps of potato onions last weekend.  The garlic was mostly Music, but we also planted Ukrainian and Silverskin garlic this year.  We planted yellow, white and red potato onions.  They are supposed to be a much longer keeping onion and they are perennial.  The single bulbs we plan this fall should turn into clumps of 10 or so 2-3" bulbs for next year.  They aren't as big and pretty as a single bulb grown from seed or sets, but they aren't as much work either.  It's another thing we've been wanting to try so we decided this was the year to do it.

I think that mostly catches you up with where we are.  This is the sunset from the top of our hill.  Enjoy and stay warm!